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Are aerogels suitable for long-term operating systems?
2026-02-06       Source:

In the building and industrial sectors, many insulation systems require long-term continuous operation, placing high demands on the stability, durability, and overall performance of materials. With the increasing application of high-performance insulation materials, the suitability of aerogels for long-term operating systems has become a frequently considered issue in engineering selection. This article analyzes the applicability of aerogels in long-term operating systems from the perspectives of material properties and engineering applications.


From a material structure perspective, aerogels possess a unique nanoporous structure with small, uniformly distributed pores, predominantly composed of stationary gas. This structure gives aerogels extremely low thermal conductivity. Under long-term operating conditions, their insulation mechanism does not rely on chemical reactions or phase changes, thus minimizing rapid performance degradation under stable operating conditions, providing a fundamental basis for long-term use.


Regarding thermal performance stability, aerogels maintain relatively stable insulation effects over a wide temperature range. For long-term operating pipe, equipment, or building insulation systems, a significant increase in the thermal conductivity of insulation materials over time directly increases energy consumption. Under reasonable operating conditions, the thermal conductivity of aerogels changes only slightly, helping to maintain the long-term energy-saving effect of the system. Resistance to environmental factors is a crucial aspect in determining the suitability of aerogels for long-term operation systems. In practical engineering, temperature fluctuations, humidity changes, and mechanical vibrations can all affect material properties. While aerogels themselves possess a certain degree of temperature stability, their long-term performance is often closely related to the composite structure. In engineering applications, aerogels are typically used in conjunction with reinforcing fibers, covering materials, or protective layers to enhance their overall strength and moisture resistance, thereby better adapting to long-term operating environments.


From a mechanical and structural stability perspective, monolithic aerogel materials are relatively fragile, while commonly used aerogel felts and aerogel composite panels have shown significant improvements in flexibility and strength. These products are more suitable for covering and fixing complex parts in long-term operation systems, capable of withstanding deformation and vibration during system operation to a certain extent, thus helping to maintain the continuity of the insulation layer.


From an operation and maintenance perspective, long-term operation systems typically require stable insulation structures and low maintenance frequency. Due to their high insulation efficiency, aerogels require a smaller thickness to achieve the same insulation effect, helping to reduce the size of the outer protective structure and the difficulty of later maintenance. However, it's important to note that aerogel systems have high requirements for construction quality; improper installation may affect their long-term performance.


In summary, aerogel is technically capable of being used in long-term operating systems. Its low thermal conductivity and stable insulation mechanism give it advantages in long-term energy saving. However, its actual applicability still needs to be comprehensively evaluated based on specific operating conditions, system structure, and protective design. With proper selection, standardized construction, and adequate protection, aerogel can provide stable and continuous insulation in long-term operating systems, making it a promising solution for high-requirement insulation projects.